Powering the Future of Mining & Minerals
Global demand for critical minerals and metals — including copper, lithium, nickel, and rare earth elements — is expected to more than double by 2030 as clean energy technologies, electrification, and infrastructure build-out drive consumption worldwide. For producers, the challenge lies not in scale, but in control—achieving precision, efficiency, and uptime across energy-intensive, high-risk environments.
With decades of experience in control systems, power automation, and digital engineering, Utthunga partners with process industries to strengthen control across extraction, processing, and supporting utilities. From mines, concentrators, and material handling systems to utilities, power infrastructure, and emissions management, our simulation-led approach delivers measurable improvements in system reliability, energy performance, and process transparency—while building a connected foundation for the future.
Process Domains We Specialize In
Our Capabilities in the Mining, & Minerals Industry
We conduct detailed feasibility studies and digital maturity audits to assess existing systems, identify optimization opportunities, and estimate ROI across electrical, instrumentation, and process domains within mining and mineral operations.
From greenfield rollouts to legacy upgrades, we implement PLC, DCS, SCADA, and analyzer systems to automate core mining and mineral processing workflows—designed for reliability, safety, and maintainability.
Our IIoT-enabled platforms support real-time asset monitoring, energy dashboards, and MES/ERP connectivity—providing actionable data across extraction, processing, utilities, and logistics operations.
We provide end-to-end support covering control philosophies, P&IDs, loop lists, safety interlocks, and equipment specifications—ensuring smoother audits and faster implementation.
Our team delivers detailed electrical and control engineering—from single-line diagrams to panel design and wiring, as part of turnkey EPCC projects across mines, concentrators, material handling systems, utilities, and substations.
We simulate complex interactions such as crushing and grinding logic, material flow, emissions control, and utility load behavior to validate control strategies, train operators, and optimize plant performance prior to commissioning.
Smart Solutions for a Smarter Metals, Mining & Minerals Industry
Plant Automation & Control Systems
We deliver DCS, PLC, and SCADA systems engineered for high availability and process precision—supporting operations across mining, beneficiation, material handling, utilities, and auxiliary systems with analyzer integration, diagnostics, and remote operability.
Power & Utility Infrastructure Solutions
We design and commission 66–220KV substations, power evacuation systems, and transformer automation, ensuring CEIG compliance, real-time monitoring, grid synchronization, and reliable power for utilities and heavy industry with consistent uptime.
Cybersecurity & Compliance Solutions
Built on our SeSuite platform, our IIoT solutions enable edge connectivity, historical data analysis, and predictive insights, integrated with MES and ERP systems to support informed, real time operational decision making.
Process Digitalization & IIoT
We implement secure, standards-aligned OT-IT architectures with network segmentation, remote access governance, and continuous threat monitoring to ensure plant-wide operational protection and compliance across industrial networks.
Sustainability & Energy Monitoring
Our solutions track energy usage across furnaces, compressors, and utilities to enable carbon reporting, compressed air loss detection, and smart optimization of energy use across high-load assets for sustainability and cost efficiency.
Why Utthunga for Metals, Mining & Minerals
Advanced Digital and AI-Driven Operations
We leverage digital twins, predictive models, and real-time analytics to optimize critical processes —from critical mining to mineral processing systems— helping operators anticipate failures and streamline performance.
Electrification & Energy-Centric Systems
Energy intensive assets such as hoists, conveyors, grinding circuits, and utilities are designed with electrification and energy efficiency in mind, using data driven control strategies to reduce consumption and emissions.
Decarbonization and ESG Integration
Unified OT-IT Convergence
Our open, platform-agnostic architectures seamlessly connect DCS/PLC systems with enterprise MES and ERP layers — delivering a single version of the truth across engineering, operations, and business.
Secure, Standards-Driven Deployments
Industry grade cybersecurity aligned with IEC 62443 and NIST standards, combined with substation and process safety practices, ensures resilient and compliant automation ecosystems.