Product Engineering Services

Design and Develop Bespoke Products that Transcend Expectations with Utthunga’s Product Engineering Services

Turn concepts/ideas into exceptional products that redefine industries and captivate users using our end-to-end product engineering services.

With a passion for problem-solving, we harness cutting-edge technologies and industry best practices to engineer robust, future-proof products that propel your business ahead of the curve. From product ideation and prototyping to full-scale development, quality assurance, optimization, and maintenance, we diligently guide your project through every phase, ensuring seamless integration and flawless result.

Utthunga's End-to-end Product Engineering Services

Fig: Utthunga’s End-to-end Product Engineering Services

Whether you seek to improve existing systems or develop revolutionary breakthroughs, our commitment to excellence ensures that your vision becomes a tangible reality. Embrace the future of industrial automation with us and unlock the door to limitless possibilities.

A Reliable Partner for Your Every Product Engineering or Industrial Automation Needs

From consultancy and advisory to new product development to product maintenance and lifecycle management, our end-to-end product engineering services have you covered.

Digital Engineering

  • Application Engineering
  • Platform Engineering
  • Data Engineering
  • Process Engineering
  • Cybersecurity
  • Cloud Engineering
  • Infrastructure Services
  • AI, ML, and Analytics

Hardware & Embedded Engineering

  • Hardware Development
  • Verification & Validation
  • Pre-compliance Testing
  • Certification Services
  • VAVE
  • Sustenance Engineering
  • Manufacturing Services

Connectivity & Protocols

  • Driver Development
  • Stacks & Reference Designs
  • Integration Services
  • Verification & Validation
  • Pre-compliance Testing
  • Certification Services

Quality Engineering

  • Application Testing
  • Device Testing
  • Protocol Testing
  • Test Automation
  • DevOps

Mechanical Engineering

  • Design Engineering
  • Reliability Engineering
  • Rapid Prototyping
  • Failure Testing
  • Manufacturing

Sensor to Cloud Expertise

Leverage our industrial automation and engineering expertise to design, develop, optimize, and manage systems/applications across the Production, Sensing and Manipulating, Monitoring and Supervising, Manufacturing Operations Management, Business Planning and Logistics, and Cloud levels.

Sensors and Actuators

Sensor and Actuators

  • Temperature
  • Pressure
  • Humidity
  • Gas
  • Flow
  • Level
  • Leakage
  • Vibration
  • Optical
  • Proximity
  • Motors
  • Valves
  • Pumps
  • Safety Switches
  • Positioners
  • Drives
  • VFDs
  • Access Controls

Sensing and Manipulating 

  • PLC, Safety PLC, DCS Controllers, RTUs, MTU, Batch Controllers
  • I/O Modules, Gateways, Bridge Devices, Device Integrator
  • Configurator Apps for DCS Systems
  • DCN Controller
Sensing and Manipulating

Monitoring and Supervising

  • SCADA (Types-Monolithic, Distributed, IoT)
  •  HMI
  •  RTV
  • System Managers
  • System Asset Viewer
  • Configurator Apps for SCADA Systems
  • Monitoring Apps
  • Plant Monitoring Apps
  • Condition Monitoring Systems
  • Alarm Management Systems

Manufacturing Operations Management

  • Management Execution Systems (MES)
  • Historian
  • Advanced Process Control (APC)
  • Quality Monitoring Systems (QMS)
  • Plant Monitoring Systems & Applications
  • Privileged Access Management System (PAMS)
  • Product Information Management System (PIMS)
Manufacturing Operations Management
Business Planning Logistics.

Business Planning and Logistics

  • CMMS (Computerized Maintenance Management System)
  • EAM (Enterprise Asset Management)


  • Cloud Platform Setup
  • Cloud Migration & Transformation
  • Business Intelligence & Data Analytics
  • MNOC & NMS Services
  • Cloud Security
  • Private-cloud, Hybrid-cloud, and Multi-cloud

Industry Focus

Oil & Gas
  • Drilling Equipment Enhancement
  • Subsea System Innovation
  • Remote Monitoring/Asset Management Solutions
  • Safety Equipment Innovation
  • Pipeline Integrity Solutions
  • Environmental Compliance Tools
  • Wellbore Optimization
  • LNG and Gas Processing Innovations
  • Refinery Process Optimization
  • Offshore Platform Upgrades
  • Waste Management Systems
  • Power Plant Design and Engineering
  • Renewable Energy System Integration
  • Transmission and Distribution System Optimization
  • Smart Grid Solutions
  • Energy Management Solutions
  • Substation Design and Automation
  • Power Plant Performance Monitoring
  • Renovation and Retrofitting
  • HVDC and FACTS Systems
  • Cybersecurity Solutions
  • Distributed Energy Resources (DER) Integration
  • Cogeneration and Combined Heat & Power (CHP) Systems
  • Emission Reduction Solutions
  • Microgrid Solutions
Discrete Manufacturing
  • Custom Machinery Design
  • Advanced Robotics Integration
  • Smart Factory Solutions
  • Additive Manufacturing Innovation
  • Product Lifecycle Management (PLM)
  • Supply Chain Optimization
  • Quality Control and Inspection Systems
  • Energy Efficiency Solutions
  • Digital Twin Implementation
  • Product Customization Platforms
  • Human-Machine Interface (HMI) Design
  • Sustainable Manufacturing Solutions
  • Lifecycle Assessment and Circular Economy
  • IoT-enabled Production Lines
Metal and Minerals
  • Metallurgical Process Optimization
  • Custom Equipment Design
  • Mining Equipment Innovation
  • Materials Selection and Alloy Development
  • Mineral Processing Solutions
  • Tailings Management Systems
  • Environmental Compliance Solutions
  • Automated Mining Systems
  • Remote Sensing and Monitoring
  • Waste-to-Resource Solutions
  • Resource Estimation and Reserves Management
  • Supply Chain Optimization
  • Process Optimization and Efficiency Enhancement
  • Kiln and Grinding System Upgrades
  • Alternative Fuel Integration
  • Clinker Production Efficiency
  • Quality Control and Testing Solutions
  • Emission Reduction Solutions
  • Material Handling Systems
  • Automation and Control Systems
  • Sustainability Initiatives
  • Plant Safety Enhancements
  • Process Simulation and Modeling
  • Recycling and Waste Management
Food and Beverage
  • Food Processing Equipment Design
  • Automation and Robotics Integration
  • New Product Development
  • Food Safety Systems
  • Quality Control Solutions
  • Batch Processing Optimization
  • Traceability and Recall Systems
  • Sustainable Packaging
  • Process Efficiency Enhancement
  • Chemical Process Design and Optimization
  • Process Safety Analysis
  • Equipment Design and Customization
  • Environmental Compliance Solutions
  • Chemical Process Simulation
  • Quality Control and Analytics
  • Batch and Continuous Processing Solutions
  • Process Automation and Control
  • Chemical Waste Management
  • Chemical Product Lifecycle Management
  • Regulatory Consulting
  • Process Automation and Optimization
  • Equipment Design and Validation
  • Quality Control Solutions
  • Validation and Compliance Services
  • Drug Delivery Device Innovation
  • Pharmaceutical Packaging Solutions
  • Regulatory Consulting
  • Formulation Development
  • Bioprocess Engineering
  • Data Analytics and AI Applications
  • Continuous Manufacturing Systems
  • Pharmaceutical Supply Chain Management
  • Process Design and Simulation
  • Custom Equipment Design
  • Automation and Control Systems
  • Quality Control and Testing Solutions
  • Environmental Compliance Solutions
  • Traceability and Certification Systems
  • Energy Efficiency Strategies
  • Regulatory Compliance and Certification Support
  • Supply Chain Optimization
  • Sustainability Consulting
  • Wastewater Treatment System Design
  • Advanced Treatment Technologies
  • Biological Treatment Solutions
  • Water Reuse and Recycling Systems
  • Sludge Management Solutions
  • Odor Control and Air Emissions Mitigation
  • Instrumentation and Control Systems
  • Stormwater Management Solutions
  • Water Quality Monitoring
  • Decentralized Wastewater Treatment
  • Zero Liquid Discharge (ZLD) Systems
  • Green Infrastructure Design
  • Resilience Planning
  • Regulatory Compliance Consulting
  • Energy Recovery Solutions

Speed Up Industrial Automation Using Utthunga’s Suite of Plug-and-play Accelerators

We offer a range of development accelerators that enable you to seamlessly build products and applications as per your custom requirements. These accelerators, built over the years are time and field-tested. In fact, it may not be an understatement to say that these accelerators are the single biggest reason why we are able to provide quality product engineering services.

Protocol Stacks

The various protocol stacks provided by Utthunga enable robust connectivity solutions between systems and devices in the field layer and enterprise layer.

uOPC Server/Cient

Our OPC UA client and server stacks can be readily used to develop OPC UA based products (native or integrate with other existing applications)


This flexible edge node/gateway middleware captures and integrates data from various field assets and delivers it to the cloud efficiently.


It is a framework for developing applications for simulation of communication protocols, field devices/control systems, process flow, and network traffic. This framework expedites the development of simulators with a set of pluggable software modules like protocol handler, simulation engine, device model, etc.

IIoT Accelerator – SE Suite

An accelerator with all the bells and whistles to build a modern IIoT platform for acquiring, storing, visualizing, and analyzing data from heterogeneous systems. With security built ground up, custom applications for various use cases have been built and delivered to customers (OEMs and end industries) worldwide.


A mature and robust DTM development SDK to quickly build DTMs even with limited knowledge on the FDT/DTM standard. It makes DTM development and certification easy and considerably fast because of the certifiable DTM components.

DPI (Device Programming Interface) Framework

It is a rapid application development framework that can be used to build simple to complex enterprise applications in quick time. Perfected over the years the DPI framework is the genesis of several products in the market that our OEM customers have released over the last decade. The DPI framework consists of neatly defined technology stacks for various functional roles like data acquisition, visualization, audit, configuration, security, 3rd party integration modules, etc.

Key Partnerships


Logos Product Engineering Services


logos product engineering services

Proven Track Record

1. Complete Digitization and Automation of O&G Drilling Operations

  • Approximately 300,000 bbl increase (25% improvement) in oil production
  • 30% reduction in field visits per month
  • 30% reduction in maintenance costs and 15% reduction in unplanned maintenance leading to approximately $200 million in annual savings in operational expenses
  • 30% reduction in machine downtime; 20% improvement in equipment uptime
  • 20-40% increase in the life of machines
  • Increased safety

2. Integration of ISA100 Wireless Communication Standard to Enable Remote Monitoring and Management

  • 40% increase in the number of devices on the network
  • 35% reduction in installation time
  • 25% reduction in downtime due to fewer maintenance requirements
  • 30% reduction in power consumption
  • 100% automated data collection, eliminating manual data collection processes and safety concerns

3. Obsolescence Management of Gas Alarms and Safety Devices

  • 30% reduction in component sourcing time
  • 25% decrease in production delays
  • 15% cost savings
  • 100% environmental compliance

4. Enhanced Performance Monitoring and Predictive Maintenance of Wind Turbines

  • Seamless remote monitoring
  • 30% reduction in maintenance costs due to predictive maintenance & analytics
  • Continuous cloud accessibility; simplified data transmission, aggregation, and analytics leading to improved performance

5. Valve Re-design and Development

  • 40% quicker Time to Market
  • Easy maintenance
  • Seamless control and monitoring capabilities

Why Choose Utthunga as Your Product Engineering or Industrial Automation Partner?


Sensor to cloud full-stack IT and OT technology expertise.


Multi-domain industry expertise — O&G, Discrete Manufacturing, Pharmaceutical, Metal and Minerals, Power, Cement, F&B, Chemical and more.


Deep familiarity with the industrial product landscape of field instruments, controllers, and software.


1. What are the benefits of outsourcing product engineering services?

The benefits of outsourcing product engineering services are many. This includes:

  • Cost saving
  • Access to specialized expertise
  • Faster time-to-market
  • Scalability
  • Risk mitigation
  • Reduced infrastructure costs
  • 24X7 development cycle
  • Reduced management overheads
  • Economies of scale

However, it’s important to note that outsourcing product engineering services also entail significant challenges. Hence, you must opt for the right outsourced product engineering company that meets your requirements.

2. What are the traits/qualities to look for in a product engineering company?

The key qualities to look for in a product engineering company include:

  • Technical expertise
  • Domain expertise
  • Proven track record
  • Effective communication
  • Innovation and creativity
  • Quality focus
  • Scalability and adaptability
  • Client-centric mindset
  • Proven methodologies
  • Long-term partnerships
  • Security and confidentiality
  • Commitment to deadlines

Take time to thoroughly assess the qualities and capabilities of product engineering companies before finalizing one. You can opt to request a detailed proposal, conduct interviews, and even begin with a small pilot project to get a first-hand understanding of the capabilities of a product engineering company.

3. How to select the best product engineering services company in the US?

Here is the step-by-step guide to help you select the best product engineering services company in the US:

  • Clearly outline your project requirements, goals, and objectives.
  • Research online, ask for recommendations, and explore industry forums to identify and shortlist potential product engineering companies that align with your objective.
  • Review each product engineering company’s portfolio and case studies to assess their experience and expertise in handling complex projects.
  • Reach out to references and check online reviews & testimonials to gather insights from past clients.
  • Evaluate the technical skills and expertise of the product engineering company’s internal team.
  • Schedule meetings to evaluate the product engineering service provider’s willingness and responsiveness to understand your unique requirements.
  • Inquire whether the product engineering company offers a robust testing process to ensure the final product meets the required quality standards.
  • Inquire whether the product engineering or industrial automation company offers a robust testing process to ensure the final product meets the required quality standards.
  • Ensure that the product engineering company follow strict data security measures and complies with relevant regulations.
  • Request detailed proposals to compare the cost estimates while considering the value provided.
  • Assess whether the product engineering company’s work culture, values, and communication style align with your own company’s culture.
  • Make an informed decision based on the most critical factors for your project’s success.

4. What are the steps involved in industrial product engineering?

Following are the steps involved in industrial product engineering:

  • Idea generation and conceptualization
  • Market research and analysis
  • Feasibility assessment
  • Concept refinement and design brief
  • Sketching and initial prototyping
  • Detailed design and engineering
  • Prototyping and testing
  • Iterative design refinement
  • Design validation and simulation
  • Manufacturability assessment
  • Final design freeze
  • Tooling and production preparation
  • Mass production
  • Testing and quality assurance
  • Continuous monitoring and improvement

5. How can a product engineering company help you with Industry 4.0 transformation?

Here’s how a product engineering company can guide and facilitate Industry 4.0 transformation for your organization:
i. Technology Expertise:
A product engineering company can help your organization select and implement the right technology that will align with your Industry 4.0 transformation goals.
ii. Digital Strategy Development:
The product engineering service provider can help you develop a digital strategy that outlines how to effectively adopt and implement Industry 4.0 technology.
iii. Data Management and Analytical:
A product engineering service provider can design and implement data pipelines and analytics platforms that will help you derive valuable insights from Industry 4.0 technology and optimize your decision making.
iv. IoT implementation:
You can easily design, develop, and deploy IoT-based solutions that are tailored to your needs with the help of a product engineering service provider.
v. Automation and Robotics:
A product engineering company can help you design and integrate automated systems that are aligned with your manufacturing needs.
vi. Machine Learning and AI:
An industrial engineering company can help you optimize your operations by leveraging their AI and ML expertise. They can develop machine learning models and deploy AI-driven solutions.
vii. Cybersecurity and Data privacy:
An industrial engineering service provider can implement robust cybersecurity measures to protect your systems, data, and intellectual properties.
viii. Custom Software Development:
A product engineering service provider can create bespoke industrial software that is tailored to your needs.
ix. Continuous Improvement:
Reliable product engineering companies can optimize your processes, technologies, and systems based on market data and performance data.
x. Monitoring and reporting of performance:
An industrial engineering company can help you design dashboards and reporting tools to provide real-time insight into your business.

6. What are the common challenges that are hampering industrial automation?

Here are some of the common challenges that is obstructing industrial automation:

  • Complexity of integration
  • Legacy system compatibility
  • Customization requirements
  • Change management
  • Data security concerns
  • Skill gap
  • High initial costs
  • Maintenance and downtime
  • Complexity in validation and compliance
  • Scalability
  • Lack of clarity on ROI
  • Rapid technological changes

By partnering with a reliable and efficient product engineering service provider, businesses can overcome these challenges and ensure that industrial automation implementations are successful, efficient, and aligned with business objectives.

7. How can Industrial Engineering companies help you with IoT implementation?

Industrial engineering companies can assist in planning, designing, and implementing Internet of Things (IoT) solutions for businesses across various industries. This includes:
• IoT Strategy and Planning
• Requirement Analysis
• Technology Selection
• System Architecture Design
• Hardware Integration
• Custom IoT Software Development
• Data Management and Analytics
• Edge Computing Solutions
• Cloud Integration
• IoT Testing and Validation
• Regulatory Compliance
• Continuous Monitoring and Maintenance
• ROI Analysis and much more

8. What are the challenges that prevent manufacturing companies from realizing IT-OT convergence?

The common challenges that prevent manufacturing companies from fully realizing IT-OT convergence include the following:

  • Technology silos
  •  Diverse technology landscape
  • Data incompatibility
  • Security concerns
  • Lack of standardization
  • Skill gap
  • Budget constraints
  • Legacy system compatibility
  • Lack of clear strategy
  • Regulatory compliance
  • Data privacy concerns

One of the easiest ways to overcome the IT-OT convergence challenges is to partner with a reliable product engineering company. Leveraging their technical expertise, integration skills, and industry know-how, a dedicated product engineering service provider will help you achieve the much sought-after IT-OT convergence quickly and efficiently.

9. What are the end-to-end product design and development services offered by product engineering companies?

The end-to-end product design and development services offered by a premier product engineering company such as Utthunga include:

  • Conceptualization and ideation
  • Product design and prototyping
  • Engineering and development
  • Testing and validation
  • Prototyping and iteration
  • Manufacturing support
  • Quality control and assurance
  • Regulatory compliance and certification
  • Post launch support and maintenance
  • Sustainability and environmental consideration
  • Continuous improvement
  • End-of-life management

10. How do product engineering companies facilitate end-to-end Digital Transformation?

Leveraging their expertise in technology, engineering, and innovation, product engineering companies facilitate digital transformation by offering end-to-end assistance. This includes:

  • Digital strategy consulting
  • Technology evaluation and adoption
  • Custom software development
  • IoT and connectivity solutions
  • Data analytics and insights
  • Legacy system modernization
  • Digital product development
  • Cybersecurity and compliance
  • Cloud migration and integration
  • Continuous improvement
  • Process automation
  • AI and ML integration

11. What is product engineering services?

Product engineering services involve the systematic design, development, deployment, and enhancement of physical products. From conceptualization, design, and development to prototyping, testing, full-scale deployment, monitoring, maintenance, and enhancement, product engineering services encompass the entire spectrum of product lifecycle.

12. How product engineering companies can drive industrial automation?

Product engineering service providers can contribute to the advancement of industrial automation in many ways. This includes:

  •  Research and Development
  • Customized automation solutions
  • Integration services
  • IoT and data analytics
  • Prototyping and testing
  • Collaboration
  • Training and support
  • Scalability
  • Continuous improvement

Essentially, by staying at the forefront of technology advancement, product engineering companies offer bespoke automation solutions along with comprehensive connectivity & integration expertise necessary to drive industrial automation across the length and breadth of the organization. In the process, they play a pivotal role in shaping the future of smart manufacturing.

13. What are the different types of industrial products that can be designed and developed by product engineering companies?

Here is a list of industrial products that can be designed and developed by product engineering companies:

Software Products-

  • Industrial Control Software
  • Process Automation Software
  • SCADA (Supervisory Control and Data Acquisition) Systems
  • Manufacturing Execution Systems (MES)
  • Quality Control and Inspection Software
  • Data Analytics and Reporting Tools
  • Simulation and Modeling Software
  • Maintenance and Asset Management Software
  • Industrial IoT (IIoT) Platforms

Hardware Products:

  • Manufacturing Equipment
  • Material Handling Systems
  • Industrial Robotics
  • Industrial Tools
  • Safety Equipment
  • Environmental Control Systems
  • Energy Management Systems
  • Material Processing Equipment
  • Fluid Handling Systems
  • Instrumentation and Control Systems
  • Chemical Processing Equipment
  • Water Treatment Systems
  • HVAC Systems
  • Material Testing and Quality Control Equipment
  • Mining Equipments
  • Oil and Gas Equipment
  • Food and Beverage Processing Equipment

Embedded Systems:

  • Embedded Controllers and Microcontrollers
  • Real-time Operating Systems (RTOS)
  • Embedded Sensors and Actuators
  • Embedded Control Systems for Vehicles
  • Industrial IoT Edge Devices and many more

Bank on Us for Your Industrial Automation and Product Engineering Needs!