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Utthunga’s Reliability Solutions

Maximizing asset performance for sustainable operations

Industrial assets are the backbone of production facilities, yet studies show that unplanned downtime costs industrial manufacturers an estimated $50 billion annually. Equipment failures alone are responsible for 42% of this downtime, with the average facility experiencing 800 hours of downtime per year. This significant operational and financial burden highlights the critical need for advanced reliability solutions.

At Utthunga, we transform traditional asset management approaches through data-driven reliability solutions that enhance availability, optimize performance, and minimize operational risks. Our implementations consistently reduce maintenance costs while extending asset lifecycles, providing a clear path to operational excellence and financial sustainability.

Our Core Reliability Focus Areas

We provide comprehensive reliability solutions that address the full spectrum of asset management needs, from strategic planning to real-time monitoring and predictive maintenance.
Asset Performance Management

Asset Performance Management

Optimize the performance of energy-intensive industrial assets through advanced predictive analytics, reducing energy consumption and preventing costly breakdowns.
  • Asset Management Strategy Consulting
  • Real-time Asset Health & Performance Monitoring
  • Digital Twin Enablement
  • Decision Support Systems
  • Asset Lifecycle Analysis
  • Vulnerability Assessments

Condition-Based Monitoring

Implement sophisticated monitoring systems that trigger maintenance actions based on actual asset condition rather than predetermined schedules.
  • Sensor Integration & Data Collection
  • Anomaly Detection Algorithms
  • Automated Alert Generation
  • Condition Trend Analysis
  • Maintenance Recommendation Engine
Condition-Based Monitoring
Fault Models Development

Fault Models Development

Create advanced analytical models that predict potential failure modes and recommend preventive actions tailored to your specific equipment.
  • Failure Mode Analysis
  • Multivariate Correlation Modeling
  • Machine Learning-Based Prediction
  • Root Cause Analysis Automation
  • Fault Signature Identification

Why Choose Our Reliability Solutions

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Tailored Point Solutions :

We design reliability solutions that address your specific operational challenges, equipment types, and industry requirements, ensuring maximum relevance and impact.

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Ready-to-Deploy Models :

Our pre-built fault models and monitoring systems accelerate implementation, allowing you to realize benefits quickly without extensive development time.

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Flexible Engagement :

We offer multiple engagement models to suit your needs, from targeted consulting to end-to-end implementation and managed services.

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Platform Versatility :

Our solutions integrate seamlessly with leading industrial platforms including PTC Thingworx, Ignition, Asset Sentinel, Cognite, Aveva, and Aspentech.

Secure production continuity through smarter reliability with Us!

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