Process Engineering Services
Engineered Excellence for a Smarter, Safer, Cleaner Future
Modern process plants operate in an unforgiving environment where a 2% efficiency loss could translate to millions in annual impact. Yet most facilities run suboptimally—not due to poor equipment, but because process interactions weren’t fully understood during design.
Utthunga’s simulation-led methodology addresses this complexity head-on. Our 150+ process engineers use advanced modeling to predict system behavior, optimize energy integration, and validate designs before implementation. From complex distillation sequences to multi-phase reactor systems, we engineer processes that perform as intended—delivering the reliability and efficiency that modern industrial operations demand.
Our Process Engineering Services Portfolio

Digital Modelling for Real-World Impact
- Process Simulation
- Process Design
- Equipment Sizing & Selection
- Safety Analysis
- Process Optimization
Driving Compliance, Efficiency, and Reliability
- Energy Studies
- Environmental Studies
- Emissions Studies
- Reliability Studies
- Safety Studies
Empowering Operators Through Virtual Experience
- Dynamic Model Development
- Control System Integration
- Scenario-Based Simulation
Optimizing Asset Life Through Predictive Intelligence
- Real-Time Health & Performance Monitoring
- Performance Benchmarking
- Digital Twin Enablement
- Decision Support System
- Asset Lifecycle Analysis
From Bottlenecks to Breakthroughs
- Troubleshooting
- Debottlenecking
- Efficiency Improvement
Comprehensive Engineering Packages
- Process
- Automation & Control
- Electrical & Instrumentation
- Structural & Piping
- Mechanical
Complete Digital Twin Implementation
- Process Engineering Domain Expertise
- IIoT Data Connectivity and Automation Integration
- Physical and Data Modeling Capabilities
- Advanced Analytics and Diagnostics
- Immersive AR/VR Visualization Technologies
What Makes Our Process Engineering Services Different
Simulation-Driven Design
Advanced modeling expertise that eliminates guesswork, delivering proven process optimization and risk-free design validation before you invest.
Regulatory Compliance
Stay ahead with designs that seamlessly meet global standards (ASME, API, GMP), ensuring your projects meet safety, quality, and sustainability requirements from day one.
Cross-Industry Expertise
Deep experience across oil & gas, chemicals, pharma, and utilities—we understand your industry’s unique challenges and deliver solutions that work.
Digital Integration
Smart engineering workflows with real-time process simulations that put critical insights at your fingertips for faster, better decisions.
End-to-End Partnership
From initial concept to seamless commissioning and beyond, we’re your trusted partner for operational excellence throughout your asset’s entire lifecycle.