Utthunga empowers chemical manufacturers with future-ready solutions that blend engineering expertise, intelligent automation, and advanced digital capabilities. Aligned with industry-leading practices in plant process engineering, asset performance, smart manufacturing, and energy management, we deliver measurable gains in production efficiency, asset reliability, and energy optimization. The outcome is safer operations, reduced downtime, and sustainable growth in a highly competitive and regulated industry.
Our Core Competencies for the Chemical & Petrochemical Industry
We conduct PSM, HAZOP, and emission audits aligned with EPA, REACH, and ISO 14001. Actionable insights—from valve tuning to scrubber upgrades—improve safety, ROI, and compliance.
Our DCS/PLC automation spans reactors, columns, and heat exchangers. With SCADA, SIL-rated SIS, and optimized PID control, we boost OEE and enable safe, real-time operations.
We deploy IIoT platforms with digital twins and AI-driven soft sensors to track pH, energy, and catalyst life. Real-time insights power predictive maintenance and Industry 4.0 efficiency.
Consultation for greenfield/brownfield projects, process design, recovery systems, and sustainability. Our guidance on batch vs. continuous modes optimizes process performance.
Our engineers deliver PFDs/P&IDs, mass-energy balances, and unit designs using Aspen HYSYS. We optimize throughput, purity, and integration for compliant, scalable chemical plants.
We execute full-scope EPCC for chemical plants—covering FEED, equipment specs, FAT, utilities, and commissioning. Our turnkey delivery ensures safety, efficiency, and regulatory compliance.
Using Aspen HYSYS, we simulate reactors, VLE, and column behavior. We leverage digital twins aid control logic testing, debottlenecking, and scale-up—cutting pilot costs and improving yield.
Our Smart Solutions for the Chemical & Petrochemical Industry
Resources
Case Study
Automating Control in Petrochemicals
Brochure
Chemical & Petrochemical Industry - Brochure
Utthunga Point of View