Smart Solutions for the Chemical Industry
Driving process efficiency, stability, and innovation with advanced digital solutions
Utthunga empowers chemical manufacturers with future-ready solutions that blend engineering expertise, intelligent automation, and advanced digital capabilities. Our approach ensures operational efficiency while upholding stringent safety and environmental standards—reducing process complexity, improving product quality, and enabling consistent, compliant performance across the value chain.
Building on this foundation, and aligned with industry-leading practices such as plant process engineering, asset performance, smart manufacturing and energy management, we deliver measurable gains in production efficiency, asset reliability, and energy optimization. The outcome: safer operations, reduced downtime, and sustainable growth in a highly competitive and regulated industry.
Our Core Competencies for the Chemical Industry
We conduct PSM, HAZOP, and emission audits aligned with EPA, REACH, and ISO 14001. Actionable insights—from valve tuning to scrubber upgrades—improve safety, ROI, and compliance.
Our DCS/PLC automation spans reactors, columns, and heat exchangers. With SCADA, SIL-rated SIS, and optimized PID control, we boost OEE and enable safe, real-time operations.
We deploy IIoT platforms with digital twins and AI-driven soft sensors to track pH, energy, and catalyst life. Real-time insights power predictive maintenance and Industry 4.0 efficiency.
Consultation for greenfield/brownfield projects, process design, recovery systems, and sustainability. Our guidance on batch vs. continuous modes optimizes process performance.
Our engineers deliver PFDs/P&IDs, mass-energy balances, and unit designs using Aspen HYSYS. We optimize throughput, purity, and integration for compliant, scalable chemical plants.
We execute full-scope EPCC for chemical plants—covering FEED, equipment specs, FAT, utilities, and commissioning. Our turnkey delivery ensures safety, efficiency, and regulatory compliance.
Using Aspen HYSYS, we simulate reactors, VLE, and column behavior. We leverage digital twins aid control logic testing, debottlenecking, and scale-up—cutting pilot costs and improving yield.
Automation for Safer Operations
Our DCS/PLC automation spans reactors, columns, and heat exchangers. With SCADA, SIL-rated SIS, and optimized PID control, we boost OEE and enable safe, real-time operations.
Digitalization & Smart Analytics
We deploy IIoT platforms with digital twins and AI-driven soft sensors to track pH, energy, and catalyst life. Real-time insights power predictive maintenance and Industry 4.0 efficiency.
Strategic Process Consulting
Consultation for greenfield/brownfield projects, process design, recovery systems, and sustainability. Our guidance on batch vs. continuous modes optimizes process performance.
Process Engineering & Design
Our engineers deliver PFDs/P&IDs, mass-energy balances, and unit designs using Aspen HYSYS. We optimize throughput, purity, and integration for compliant, scalable chemical plants.
Advanced Simulation & Risk Mitigation
Using Aspen HYSYS, we simulate reactors, VLE, and column behavior. We leverage digital twins aid control logic testing, debottlenecking, and scale-up—cutting pilot costs and improving yield.
Our Smart Solutions for the Chemical Industry
Process Engineering
- Front end engineering design
- Dynamic simulation/OTS
- Process Optimization
Asset Performance
- Chiller Performance
- Compressor Performance
- HT Performance
Emission Controls
- Carbon Footprint & Low Carbon Economy
- Emission Monitoring System
Energy Management
- Process Optimization
- Energy Monitoring System
- HVAC System Automation
Smart Manufacturing
- Digital Logbook
- Safety Work Permit
- Maintenance Management
Benefits of Our Smart Solutions for the Chemical Industry
Attain Process Stability
Monitor parameters like pressure, temperature, and flow across reactors, separators, and heat exchangers to predict deviations, stabilize yields, and prevent process shutdowns.
Streamline Operations
Connect all aspects of plant systems for centralized control, optimized workflows, fewer operator interventions, and increased throughput in batch and continuous processes.
Modernize Plant Control
Modernize plant control systems by integrating advanced automation and real-time analytics to improve responsiveness, enhance instrumentation precision, and ensure compliant processing.