Smart Solutions for Green Hydrogen Production
Fueling the clean energy transition with smart green hydrogen solutions
At Utthunga, we accelerate green hydrogen production with advanced automation solutions. Our deep expertise in industrial automation, process optimization, and regulatory compliance enables efficient scaling, optimized production, and reduced operational costs. We leverage this capability to drive innovation and operational excellence, helping clients stay ahead in a rapidly evolving energy landscape.
Our Core Competencies
Conduct HAZOP, HSE, and regulatory audits across electrolyzer systems, storage units, and refueling stations to ensure safety, mitigate risk, and comply with global hydrogen safety standards.
Implement PLC/SCADA and DCS-based automation to control electrolyzer stacks, balance-of-plant systems, and hydrogen purification units, improving efficiency, safety, and real-time performance monitoring in green hydrogen production.
Enable digital twins, real-time dashboards, and IoT-enabled systems for tracking hydrogen purity, energy inputs, and carbon intensity across the value chain—ensuring transparency and regulatory alignment.
Offer techno-economic feasibility, regulatory navigation, and grid integration consulting for green hydrogen projects—aligning with decarbonization goals, market readiness, and evolving policy frameworks like IPHE and EU Fit for 55.
![<!-- [et_pb_line_break_holder] -->Process Engineering for Green Hydrogen Plants](https://utthunga.com/wp-content/uploads/2025/08/Process-Engineering-for-Green-Hydrogen-Plants.webp)
Design and optimize electrolyzer systems, compression and storage processes, and water purification units—ensuring efficiency, minimal parasitic loads, and integration with renewable power sources like solar and wind.
Deliver turnkey EPCC execution for green hydrogen plants, from FEED to commissioning—including stack integration, balance of plant, safety systems, and hybrid energy systems—adhering to international hydrogen codes.
Leverage steady-state and dynamic simulations for electrolyzer performance, grid interaction, and load-following behavior—supporting safe design, operator training, and predictive maintenance in hydrogen production ecosystems.
Automation Solutions for Electrolyzer Operations
Implement PLC/SCADA and DCS-based automation to control electrolyzer stacks, balance-of-plant systems, and hydrogen purification units, improving efficiency, safety, and real-time performance monitoring in green hydrogen production.
Digitalization for End-to-End Hydrogen Traceability
Enable digital twins, real-time dashboards, and IoT-enabled systems for tracking hydrogen purity, energy inputs, and carbon intensity across the value chain—ensuring transparency and regulatory alignment.
Advisory Services for Hydrogen Project Viability
Offer techno-economic feasibility, regulatory navigation, and grid integration consulting for green hydrogen projects—aligning with decarbonization goals, market readiness, and evolving policy frameworks like IPHE and EU Fit for 55.
Process Engineering for Green Hydrogen Plants
Design and optimize electrolyzer systems, compression and storage processes, and water purification units—ensuring efficiency, minimal parasitic loads, and integration with renewable power sources like solar and wind.
Simulation for System Design & Optimization
Leverage steady-state and dynamic simulations for electrolyzer performance, grid interaction, and load-following behavior—supporting safe design, operator training, and predictive maintenance in hydrogen production ecosystems.
Our Smart Solutions for Green Hydrogen Production Industry
Plant Engineering
- Detailed Engineering
- Process Design & Simulation (e.g.,
- electrolyzer sizing, energy balance)
- Piping & Instrumentation Design (P&IDs)
- 3D Plant Modeling & Layout Planning
- Electrical & Control Systems Design
Digital Twin Solutions
- Hydrogen Digital Twin
- Real-time Monitoring of Electrolyzer Performance
- Predictive Maintenance for Critical Assets
- Energy Consumption & Efficiency Analytics
- Integration with SCADA/EMS/DCS Systems
- Process Simulation & Optimization
Benefits of Our Smart Solutions for Green Hydrogen Production
Proactive Risk Management in Hydrogen Operations
Deploy digital HAZOP tools, real-time monitoring, and predictive analytics to identify engineering and safety risks—ensuring operational continuity, asset integrity, and safe hydrogen handling across the value chain.
Optimized Layout Design for Hydrogen Production Facilities
Simulate and refine plant layout for electrolyzer systems, compression units, and BoP equipment—maximizing spatial efficiency, reducing CAPEX, and enabling scalable, cost-effective green hydrogen production.
Lifecycle Optimization for Hydrogen Assets
Gain full visibility into electrolyzer performance, energy consumption, and maintenance schedules—enabling data-driven improvements across the hydrogen plant’s lifecycle for long-term efficiency and sustainability.