Powering the Future of Metals, Mining & Minerals
Unifying industrial processes for a smarter, safer, and more sustainable future
Global demand for metals and minerals is projected to grow over 30% by 2030, driven by green infrastructure, energy transition, and industrial expansion. For producers, the challenge lies not in scale, but in control—achieving precision, efficiency, and uptime across energy-intensive, high-risk environments.
With decades of experience in control systems, power automation, and digital engineering, Utthunga partners with process industries to modernize complex operations. From substations and kilns to utilities and emissions systems, our simulation-led approach delivers measurable improvements in system reliability, energy performance, and process transparency—while building a connected foundation for the future.
Process Domains We Specialize In
Our Capabilities in the Metals, Mining, & Minerals Industry
We conduct detailed feasibility studies and digital maturity audits to assess existing systems, uncover optimization opportunities, and estimate ROI across electrical, instrumentation, and process domains.
From greenfield rollouts to legacy upgrades, we implement PLC, DCS, SCADA, and analyzer systems to automate core plant processes—designed for reliability, safety, and maintainability.
Our IIoT-enabled platforms support real-time asset monitoring, energy dashboards, and MES/ERP connectivity—providing actionable data across critical operations.
We provide end-to-end support for control strategies, P&IDs, loop lists, safety interlocks, and equipment specifications—ensuring smoother audits and faster implementation.
Our team delivers detailed electrical and control engineering—from single-line diagrams to panel design and wiring—as part of turnkey EPCC projects across substations, kilns, coke ovens, and more.
We simulate complex process interactions such as furnace logic, emissions control, and flow balancing to test control strategies, train operators, and optimize plant behavior before commissioning.
Smart Solutions for a Smarter Metals, Mining & Minerals Industry
Plant Automation & Control Systems
We deliver DCS, PLC, and SCADA systems engineered for high availability and process precision—supporting operations in pellet plants, coke ovens, kilns, and utilities with analyzer integration, loop diagnostics, and remote operability.
Power & Utility Infrastructure Solutions
We design and commission 66–220KV substations, power evacuation systems, and transformer automation, ensuring CEIG compliance, real-time monitoring, grid sync, and reliable power for utilities and heavy industry with consistent uptime.
Cybersecurity & Compliance Solutions
Built on our SeSuite platform, we provide IIoT-enabled solutions that offer edge connectivity, historical data analysis, and predictive insights. Each solution is integrated with MES and ERP systems to support informed decision-making.
Process Digitalization & IIoT
We implement secure, standards-aligned OT-IT architectures with network segmentation, remote access governance, and continuous threat monitoring to ensure plant-wide operational protection and compliance across industrial networks.
Sustainability & Energy Monitoring
Our solutions track energy usage across furnaces, compressors, and utilities to enable carbon reporting, compressed air loss detection, and smart optimization of energy use across high-load assets for sustainability and cost efficiency.
Why Utthunga for Metals, Mining & Minerals
Advanced Digital and AI-Driven Operations
We leverage digital twins, predictive models, and real-time analytics to optimize critical processes — from furnaces to conveyor systems — helping operators anticipate failures and streamline performance.
Electrification & Energy-Centric Systems
Energy-intensive assets like hoists, compressors, and heat processes are designed with electrification in mind, using data-driven control strategies to reduce energy consumption and emissions significantly.
Decarbonization and ESG Integration
We embed sustainability into automation by capturing energy and emissions data, enabling carbon reporting, and supporting green strategies that reduce CO₂ output and environmental impact.