Operational Excellence Solutions

Maximizing asset performance for sustainable industrial operations

Industrial operations face mounting pressure to enhance reliability while reducing costs and environmental impact. Research shows that unplanned downtime costs industrial manufacturers an estimated $50 billion annually, with equipment failure accounting for 42% of these disruptions. Strategic operational excellence initiatives can reduce these losses significantly while improving sustainability and profitability.

At Utthunga, we strengthen industrial operations through advanced digital solutions that enhance asset reliability, optimize quality management, and deliver sustainable performance improvements. Our approach combines deep industrial expertise with IIoT-enabled technologies to transform asset reliability metrics, optimize production quality KPIs, and implement data-driven decision support systems across your operational technology stack.

Our Core Operational Excellence Solutions

Reliability Solutions

Asset Performance Management
Condition-Based Monitoring
Fault Models Development

Quality Management Solutions

Manufacturing Traceability Solutions
Inventory Optimization and Control
Paperless Quality Solutions
Inline Inspection Solutions – Vision & Barcode Inspection
Manufacturing Performance Analysis
Raw Material Monitoring

The Utthunga Advantage

Industrial-Grade Solutions

Our solutions are built specifically for demanding industrial environments, with proven implementations across oil & gas, manufacturing, and energy sectors.

Ready-to-Deploy Models

Our pre-configured models and accelerators enable faster implementation and quicker ROI.

Flexible Implementation

We adapt our engagement model to match your needs, whether you require targeted solutions or comprehensive operational transformation.

Technology Excellence

Powered by leading platforms like PTC ThingWorx, Ignition, Asset Sentinel, Cognite, Aveva, and Aspentech.

Production-Focused Quality Control

Optimized for shop-floor operations, our solutions drive efficiency, minimize defects, and ensure high-quality output at every production stage.

Real-Time Monitoring

Enables proactive quality control with instant detection, alerting, and resolution of deviations, reducing waste, rework, and downtime.

Seamless Integration

Effortlessly connects with MES, SCADA, and PLCs to unify data streams, enhance visibility, and enable smarter decision-making.

Take the next step toward operational excellence with Utthunga!

Talk to Our Experts