Product Engineering Services
With a passion for innovation, we harness latest technologies — Generative AI, IIoT, Digital Twin, Machine Learning, Augmented Reality/Virtual Reality, Natural Language Processing, Robotic Process Automation, and more— to engineer robust, future-proof solutions that propel your business ahead. From AI-driven ideation and rapid prototyping to full-scale development integrating IoT and cloud computing, we guide your project through every phase, ensuring seamless integration and transformative results. And we prioritize cybersecurity at every step, safeguarding your innovations and data against emerging threats.
Our product engineering services enhance existing systems with advanced analytics, secure data processing, or pioneer innovations in edge computing. Embrace the future of intelligent automation with us and unlock limitless possibilities in the age of digital transformation.
Multi-disciplinary Engineering Team
Years of Focused Industrial Experience
Trusted by Top 10 Industrial Automation OEMs
Satisfied Customers
Programs Successfully Delivered
CoEs Setup for Industrial Innovation
Product Engineering Services Designed for Every Industrial Automation Need
Offerings:
- Enterprise and Cloud Engineering Services
- OT Software Engineering Services
- Testing & Automation Services
Specialization:
- Application Modernization & Rationalization
- AI/ML & Industrial Data Ops
- Industrial Cloud Adoption
- OT Applications Suite
- Edge & Connectivity Applications
- Cybersecurity Engineering
- DevSecOps & QAOps
Offerings:
- New Product Development Services
- Product Lifecycle Management
- Design-Led Manufacturing Services
Specialization:
- Hardware & Firmware Development
- Smart Instrumentation
- NextGen Technology Adoption
- Industrial Connectivity & Protocols
- Sustenance & VAVE Engineering
- Compliance & Certification
- Manufacturing Services
Offerings:
- Product Design Services
- Engineering Analysis Services
- Testing & Verification Services
Specialization:
- Rapid Prototyping
- 2D & 3D Modeling & Rendering
- Detailed Engineering Design
- FEA & CFD Modelling
- DFMEA Testing & Verification
- Manufacturing Engineering
- End-to-end Application Testing
- Test Automation
- Integration Testing
- Functional and Non-Functional Testing
- Performance Testing
- Security Testing
- API Testing
- Device Testing
- Operational Testing
- Protocol Testing
- Regression Testing
- SRE Services
Life Cycle Management/ Application Maintenance Services
- Value-Added Value Engineering
- Re-Engineering
- Obsolescence Management
- Sustenance Management
- Technical Support (After-Sales)
- End of Life Services
- Performance Monitoring and Optimization
- Security Updates and Patch Management
- Compliance Management
- Disaster Recovery and Business Continuity Planning
Cybersecurity
- Vulnerability Assessment and Penetration Testing (VAPT)
- Risk Assessment and Management
- Security Architecture Design and Review
- Security Code Review
- Security Incident Response and Management
- Threat Intelligence and Monitoring
- Identity and Access Management (IAM)
- Security Compliance and Governance
- Secure Software Development Lifecycle (SDLC) Integration
- Continuous Monitoring and Threat Intelligence
- Endpoint Security
Sensor to Cloud Expertise
Sensors and Actuators
- Temperature
- Pressure
- Humidity
- Gas
- Flow
- Level
- Leakage
- Vibration
- Optical
- Proximity
- Motors
- Valves
- Pumps
- Safety Switches
- Positioners
- Drives
- VFDs
- Access Controls
Sensing and Manipulating
- PLC, Safety PLC, DCS Controllers, RTUs, MTU, Batch Controllers
- I/O Modules, Gateways, Bridge Devices, Device Integrator
- Configurator Apps for DCS Systems
- DCN Controller
Monitoring and Supervising
- SCADA (Types-Monolithic, Distributed, IoT)
- HMI
- RTV
- System Managers
- System Asset Viewer
- Configurator Apps for SCADA Systems
- Monitoring Apps
- Plant Monitoring Apps
- Condition Monitoring Systems
- Alarm Management Systems
Manufacturing Operations Management
- Management Execution Systems (MES)
- Historian
- Advanced Process Control (APC)
- Quality Monitoring Systems (QMS)
- Plant Monitoring Systems & Applications
- Privileged Access Management System (PAMS)
- Product Information Management System (PIMS)
Business Planning and Logistics
- ERP/CRM/PLM
- CMMS (Computerized Maintenance Management System)
- EAM (Enterprise Asset Management)
Cloud
- Cloud Platform Setup
- Cloud Migration & Transformation
- Business Intelligence & Data Analytics
- MNOC & NMS Services
- Cloud Security
- Private-cloud, Hybrid-cloud, and Multi-cloud
Our End-to-end Product Engineering Process
The Resource Pool
Speed Up Industrial Automation Using Utthunga’s Suite of Plug-and-play Accelerators
Protocol Stacks
uOPC Server/Cient
uConnect
uSimulate
IIoT Accelerator - SE Suite
uDTM SDK
DPI (Device Programming Interface) Framework
Key Partnerships
What Sets Our Product Engineering Services Apart?
Discovery Led Approach:
Relationship Beyond Contract:
Transparency in Customer Connects:
Product Mindset:
Product Engineering Best Practices:
Reusable Product Accelerators/Frameworks:
Agility Maturity Assessment:
Project/Process Governance:
Our Success Stories: Established Expertise
1. Complete Digitization and Automation of O&G Drilling Operations
By leveraging digital automation, real-time analytics, and proactive management, we empowered a leading oil & gas company to transform operations, achieve substantial cost savings, and enhance safety across the drilling facilities.
The Result:
- Complete digitization and automation of drilling operations
- Improved drilling efficiency using real-time data and predictive analytics
- Approximately 300,000 bbl increase (25% improvement) in production
- 30% reduction in field visits per month
- 30% reduction in maintenance costs and 15% reduction in unplanned maintenance leading to approximately $200 million in annual savings in operational expenses
- 30% reduction in machine downtime; 20% improvement in equipment uptime
- 20-40% increase in life of machines
- Increased safety
2. Migrating Legacy On-premise Applications to a Unified Cloud-based Solution
We helped a premier provider of safety & productivity solutions to overcome critical technological bottlenecks by migrating their legacy on-premise applications to a unified cloud-based solution.
The Results:
- Achieved a 70% reduction in licensing costs through single-group licensing or consolidated agreements.
- Enhanced data sharing efficiency by 60% through seamless integration and a unified cloud application.
- Achieved a 70% improvement in scalability, enabling the company to adapt to changing business needs effectively.
- Reduced maintenance overheads by 50% with centralized cloud-based infrastructure.
- Enhanced security with Azure Services integration and robust API Gateway implementation.
Utthunga – Your Go-To Partner for Product Engineering & Automation
Technology
Sensor to cloud full-stack IT and OT technology expertise.
Domain
Multi-domain industry expertise — O&G, Discrete Manufacturing, Pharmaceutical, Metal and Minerals, Power, Cement, F&B, Chemical and more.
Product
Deep familiarity with the industrial product landscape of field instruments, controllers, and software.
Our Innovation Lab and Center of Excellence
Bank on Us for Your Industrial Automation and Product Engineering Needs!
FAQs
1. What are the benefits of outsourcing product engineering services?
The benefits of outsourcing product engineering services are many. This includes:
- Cost Saving
- Access to specialized expertise
- Faster time-to-market
- Scalability
- Risk mitigation
- Reduced infrastructure costs
- 24X7 development cycle
- Reduced management overheads
- Economies of scale
However, it’s important to note that outsourcing product engineering services also entail significant challenges. Hence, you must opt for the right outsourced product engineering company that meets your requirements.
2. What are the traits/qualities to look for in a product engineering company?
The key qualities to look for in a product engineering company include:
- Technical expertise
- Domain expertise
- Proven track record
- Effective communication
- Innovation and creativity
- Quality focus
- Scalability and adaptability
- Client-centric mindset
- Proven methodologies
- Long-term partnerships
- Security and confidentiality
- Commitment to deadlines
Take time to thoroughly assess the qualities and capabilities of product engineering companies before finalizing one. You can opt to request a detailed proposal, conduct interviews, and even begin with a small pilot project to get a first-hand understanding of the capabilities of a product engineering company.
3. How to select the best product engineering services company in the US?
Here is the step-by-step guide to help you select the best product engineering services company in the US:
- Clearly outline your project requirements, goals, and objectives.
- Research online, ask for recommendations, and explore industry forums to identify and shortlist potential product engineering companies that align with your objective.
- Review each product engineering service provider’s portfolio and case studies to assess their experience and expertise in handling complex projects.
- Reach out to references and check online reviews & testimonials to gather insights from past clients.
- Evaluate the technical skills and expertise of the product engineering company’s internal team.
- Schedule meetings to evaluate the product engineering service provider’s willingness and responsiveness to understand your unique requirements.
- Inquire about the product engineering services company’s project management methodologies and processes. Look for a well-structured approach.
- Inquire whether the product engineering service provider offers a robust testing process to ensure the final product meets the required quality standards.
- Ensure that the product engineering company follow strict data security measures and complies with relevant regulations.
- Request detailed proposals to compare the cost estimates while considering the value provided.
- Assess whether the product engineering company’s work culture, values, and communication style align with your own company’s culture.
- Make an informed decision based on the most critical factors for your project’s success.
4. What are the steps involved in product engineering?
Following are the steps involved in product engineering:
- Idea generation and conceptualization
- Market research and analysis
- Feasibility assessment
- Concept refinement and design brief
- Sketching and initial prototyping
- Detailed design and engineering
- Prototyping and testing
- Iterative design refinement
- Design validation and simulation
- Manufacturability assessment
- Final design freeze
- Tooling and production preparation
- Mass production
- Testing and quality assurance
- Continuous monitoring and improvement
5. How can a product engineering company help you with Industry 4.0 transformation?
Here’s how a product engineering company can guide and facilitate Industry 4.0 transformation for your organization:
- Technology Expertise:
A product engineering company can help your organization select and implement the right technology that will align with your Industry 4.0 transformation goals.
- Digital Strategy Development:
The product engineering service provider can help you develop a digital strategy that outlines how to effectively adopt and implement Industry 4.0 technology.
iii. Data Management and Analytical:
A product engineering service provider can design and implement data pipelines and analytics platforms that will help you derive valuable insights from Industry 4.0 technology and optimize your decision making.
- IoT implementation:
You can easily design, develop, and deploy IoT-based solutions that are tailored to your needs with the help of a product engineering service provider.
- Automation and Robotics
A product engineering company can help you design and integrate automated systems that are aligned with your manufacturing needs.
- Machine Learning and AI
A product engineering services company can help you optimize your operations by leveraging their AI and ML expertise. They can develop machine learning models and deploy AI-driven solutions.
vii. Cybersecurity and Data privacy:
A product engineering service provider can implement robust cybersecurity measures to protect your systems, data, and intellectual properties.
viii. Custom Software Development
A product engineering service provider can create bespoke industrial software that is tailored to your needs.
- Continuous Improvement:
Reliable product engineering companies can optimize your processes, technologies, and systems based on market data and performance data.
- Monitoring and reporting of performance:
A product engineering company can help you design dashboards and reporting tools to provide real-time insight into your business.
6. What are the common challenges that are hampering industrial automation?
Here are some of the common challenges that is obstructing industrial automation:
- Complexity of integration
- Legacy system compatibility
- Customization requirements
- Change management
- Data security concerns
- Skill gap
- High initial costs
- Maintenance and downtime
- Complexity in validation and compliance
- Scalability
- Lack of clarity on ROI
- Rapid technological changes
By partnering with a reliable and efficient product engineering service provider, businesses can overcome these challenges and ensure that industrial automation implementations are successful, efficient, and aligned with business objectives.
7. How can Product Engineering companies help you with IoT implementation?
Product engineering companies can assist in planning, designing, and implementing Internet of Things (IoT) solutions for businesses across various industries. This includes:
- IoT Strategy and Planning
- Requirement Analysis
- Technology Selection
- System Architecture Design
- Hardware Integration
- Custom IoT Software Development
- Data Management and Analytics
- Edge Computing Solutions
- Cloud Integration
- IoT Testing and Validation
- Regulatory Compliance
- Continuous Monitoring and Maintenance
- ROI Analysis and much more
8. What are the challenges that prevent manufacturing companies from realizing IT-OT convergence?
The common challenges that prevent manufacturing companies from fully realizing IT-OT convergence include the following:
- Technology silos
- Diverse technology landscape
- Data incompatibility
- Security concerns
- Lack of standardization
- Skill gap
- Budget constraints
- Legacy system compatibility
- Lack of clear strategy
- Regulatory compliance
- Data privacy concerns
One of the easiest ways to overcome the IT-OT convergence challenges is to partner with a reliable product engineering company. Leveraging their technical expertise, integration skills, and industry know-how, a dedicated product engineering service provider will help you achieve the much sought-after IT-OT convergence quickly and efficiently.
9. What are the end-to-end services offered by product engineering companies?
The end-to-end product engineering services offered by a premier product engineering company such as Utthunga include:
- Conceptualization and ideation
- Product design and prototyping
iii. Engineering and development
- Testing and validation
- Prototyping and iteration
- Manufacturing support
vii. Quality control and assurance
viii. Regulatory compliance and certification
- Post launch support and maintenance
- Sustainability and environmental consideration
- Continuous improvement
xii. End-of-life management
10. How do product engineering companies facilitate end-to-end Digital Transformation?
Leveraging their expertise in technology, engineering, and innovation, product engineering companies facilitate digital transformation by offering:
- Digital strategy consulting
- Technology evaluation and adoption
iii. Custom software development
- IoT and connectivity solutions
- Data analytics and insights
- Legacy system modernization
vii. Digital product development
viii. Cybersecurity and compliance
- Cloud migration and integration
- Continuous improvement
- Process automation
xii. AI and ML integration
11. What is product engineering services?
Product engineering services involve the systematic design, development, deployment, and enhancement of physical products. From conceptualization, design, and development to prototyping, testing, full-scale deployment, monitoring, maintenance, and enhancement, product engineering services encompass the entire spectrum of product lifecycle.
12. How can product engineering companies drive industrial automation?
Product engineering service providers can contribute to the advancement of industrial automation in many ways. This includes:
- Research and Development
- Customized automation solutions
- Integration services
iii. IoT and data analytics
- Prototyping and testing
- Collaboration
- Training and support
vii. Scalability
viii. Continuous improvement
Essentially, by staying at the forefront of technology advancement, product engineering companies offer bespoke automation solutions along with comprehensive connectivity & integration expertise necessary to drive industrial automation across the length and breadth of the organization. In the process, they play a pivotal role in shaping the future of smart manufacturing.
13. What are the different types of industrial products that can be designed and developed by product engineering companies?
Here is a list of industrial products that can be designed and developed by product engineering companies:
Software Products-
- Industrial Control Software
- Process Automation Software
- SCADA (Supervisory Control and Data Acquisition) Systems
- Manufacturing Execution Systems (MES)
- Quality Control and Inspection Software
- Data Analytics and Reporting Tools
- Simulation and Modeling Software
- Maintenance and Asset Management Software
- Industrial IoT (IIoT) Platforms
Hardware Products:
- Manufacturing Equipment
- Material Handling Systems
- Industrial Robotics
- Industrial Tools
- Safety Equipment
- Environmental Control Systems
- Energy Management Systems
- Material Processing Equipment
- Fluid Handling Systems
- Instrumentation and Control Systems
- Chemical Processing Equipment
- Water Treatment Systems
- HVAC Systems
- Material Testing and Quality Control Equipment
- Mining Equipment
- Oil and Gas Equipment
- Food and Beverage Processing Equipment
Embedded Systems:
- Embedded Controllers and Microcontrollers
- Real-time Operating Systems (RTOS)
- Embedded Sensors and Actuators
- Embedded Control Systems for Vehicles
- Industrial IoT Edge Devices and many more



