Engineering R&D Services

Design and Develop Bespoke Products that Transcend Expectations with Utthunga’s Engineering R&D Services

Turn concepts/ideas into exceptional products that redefine industries and captivate users using our end-to-end engineering R&D services.

With a passion for problem-solving, we harness cutting-edge technologies and industry best practices to engineer robust, future-proof products that propel your business ahead of the curve. From product ideation and prototyping to full-scale development, quality assurance, optimization, and maintenance, we diligently guide your project through every phase, ensuring seamless integration and flawless result.

Utthunga's End-to-end Product Engineering Services
Fig: Utthunga’s End-to-end Engineering R&D Services
Whether you seek to improve existing systems or develop revolutionary breakthroughs, our commitment to excellence ensures that your vision becomes a tangible reality. Embrace the future of industrial automation with us and unlock the door to limitless possibilities.

A Reliable Partner for Your Every Engineering R&D or Industrial Automation Needs

From consultancy and advisory to new product development to product maintenance and lifecycle management, our end-to-end engineering R&D service have you covered.

Digital Engineering

  • Application Engineering
  • Platform Engineering
  • Data Engineering
  • Process Engineering
  • Cybersecurity
  • Cloud Engineering
  • Infrastructure Services
  • AI, ML, and Analytics

Hardware & Embedded Engineering

  • Hardware Development
  • Verification & Validation
  • Pre-compliance Testing
  • Certification Services
  • VAVE
  • Sustenance Engineering
  • Manufacturing Services

Connectivity & Protocols

  • Driver Development
  • Stacks & Reference Designs
  • Integration Services
  • Verification & Validation
  • Pre-compliance Testing
  • Certification Services

Quality Engineering

  • Application Testing
  • Device Testing
  • Protocol Testing
  • Test Automation
  • DevOps

Mechanical Engineering

  • Design Engineering
  • Reliability Engineering
  • Rapid Prototyping
  • Failure Testing
  • Manufacturing

Sensor to Cloud Expertise

Leverage our industrial automation and engineering expertise to design, develop, optimize, and manage systems/applications across the Production, Sensing and Manipulating, Monitoring and Supervising, Manufacturing Operations Management, Business Planning and Logistics, and Cloud levels.

Sensors and Actuators

Sensor and Actuators
  • Temperature
  • Pressure
  • Humidity
  • Gas
  • Flow
  • Level
  • Leakage
  • Vibration
  • Optical
  • Proximity
  • Motors
  • Valves
  • Pumps
  • Safety Switches
  • Positioners
  • Drives
  • VFDs
  • Access Controls

Sensing and Manipulating

  • PLC, Safety PLC, DCS Controllers, RTUs, MTU, Batch Controllers
  • I/O Modules, Gateways, Bridge Devices, Device Integrator
  • Configurator Apps for DCS Systems
  • DCN Controller
Sensing and Manipulating

Monitoring and Supervising

  • SCADA (Types-Monolithic, Distributed, IoT)
  •  HMI
  •  RTV
  • System Managers
  • System Asset Viewer
  • Configurator Apps for SCADA Systems
  • Monitoring Apps
  • Plant Monitoring Apps
  • Condition Monitoring Systems
  • Alarm Management Systems

Manufacturing Operations Management

  • Management Execution Systems (MES)
  • Historian
  • Advanced Process Control (APC)
  • Quality Monitoring Systems (QMS)
  • Plant Monitoring Systems & Applications
  • Privileged Access Management System (PAMS)
  • Product Information Management System (PIMS)
Manufacturing Operations Management
Business Planning Logistics.

Business Planning and Logistics

  • ERP/CRM/PLM
  • CMMS (Computerized Maintenance Management System)
  • EAM (Enterprise Asset Management)

Cloud

  • Cloud Platform Setup
  • Cloud Migration & Transformation
  • Business Intelligence & Data Analytics
  • MNOC & NMS Services
  • Cloud Security
  • Private-cloud, Hybrid-cloud, and Multi-cloud
Cloud

Industry Focus

Oil & Gas
  • Drilling Equipment Enhancement
  • Subsea System Innovation
  • Remote Monitoring/Asset Management Solutions
  • Safety Equipment Innovation
  • Pipeline Integrity Solutions
  • Environmental Compliance Tools
  • Wellbore Optimization
  • LNG and Gas Processing Innovations
  • Refinery Process Optimization
  • Offshore Platform Upgrades
  • Waste Management Systems
Power
  • Power Plant Design and Engineering
  • Renewable Energy System Integration
  • Transmission and Distribution System Optimization
  • Smart Grid Solutions
  • Energy Management Solutions
  • Substation Design and Automation
  • Power Plant Performance Monitoring
  • Renovation and Retrofitting
  • HVDC and FACTS Systems
  • Cybersecurity Solutions
  • Distributed Energy Resources (DER) Integration
  • Cogeneration and Combined Heat & Power (CHP) Systems
  • Emission Reduction Solutions
  • Microgrid Solutions
Discrete Manufacturing
  • Custom Machinery Design
  • Advanced Robotics Integration
  • Smart Factory Solutions
  • Additive Manufacturing Innovation
  • Product Lifecycle Management (PLM)
  • Supply Chain Optimization
  • Quality Control and Inspection Systems
  • Energy Efficiency Solutions
  • Digital Twin Implementation
  • Product Customization Platforms
  • Human-Machine Interface (HMI) Design
  • Sustainable Manufacturing Solutions
  • Lifecycle Assessment and Circular Economy
  • IoT-enabled Production Lines
Metal and Minerals
  • Metallurgical Process Optimization
  • Custom Equipment Design
  • Mining Equipment Innovation
  • Materials Selection and Alloy Development
  • Mineral Processing Solutions
  • Tailings Management Systems
  • Environmental Compliance Solutions
  • Automated Mining Systems
  • Remote Sensing and Monitoring
  • Waste-to-Resource Solutions
  • Resource Estimation and Reserves Management
  • Supply Chain Optimization
Cement
  • Process Optimization and Efficiency Enhancement
  • Kiln and Grinding System Upgrades
  • Alternative Fuel Integration
  • Clinker Production Efficiency
  • Quality Control and Testing Solutions
  • Emission Reduction Solutions
  • Material Handling Systems
  • Automation and Control Systems
  • Sustainability Initiatives
  • Plant Safety Enhancements
  • Process Simulation and Modeling
  • Recycling and Waste Management
Food and Beverage
  • Food Processing Equipment Design
  • Automation and Robotics Integration
  • New Product Development
  • Food Safety Systems
  • Quality Control Solutions
  • Batch Processing Optimization
  • Traceability and Recall Systems
  • Sustainable Packaging
  • Process Efficiency Enhancement
Chemical
  • Chemical Process Design and Optimization
  • Process Safety Analysis
  • Equipment Design and Customization
  • Environmental Compliance Solutions
  • Chemical Process Simulation
  • Quality Control and Analytics
  • Batch and Continuous Processing Solutions
  • Process Automation and Control
  • Chemical Waste Management
  • Chemical Product Lifecycle Management
  • Regulatory Consulting
Pharmaceutical
  • Process Automation and Optimization
  • Equipment Design and Validation
  • Quality Control Solutions
  • Validation and Compliance Services
  • Drug Delivery Device Innovation
  • Pharmaceutical Packaging Solutions
  • Regulatory Consulting
  • Formulation Development
  • Bioprocess Engineering
  • Data Analytics and AI Applications
  • Continuous Manufacturing Systems
  • Pharmaceutical Supply Chain Management
Fertilizer
  • Process Design and Simulation
  • Custom Equipment Design
  • Automation and Control Systems
  • Quality Control and Testing Solutions
  • Environmental Compliance Solutions
  • Traceability and Certification Systems
  • Energy Efficiency Strategies
  • Regulatory Compliance and Certification Support
  • Supply Chain Optimization
  • Sustainability Consulting
Wastewater
  • Wastewater Treatment System Design
  • Advanced Treatment Technologies
  • Biological Treatment Solutions
  • Water Reuse and Recycling Systems
  • Sludge Management Solutions
  • Odor Control and Air Emissions Mitigation
  • Instrumentation and Control Systems
  • Stormwater Management Solutions
  • Water Quality Monitoring
  • Decentralized Wastewater Treatment
  • Zero Liquid Discharge (ZLD) Systems
  • Green Infrastructure Design
  • Resilience Planning
  • Regulatory Compliance Consulting
  • Energy Recovery Solutions

Speed Up Industrial Automation Using Utthunga’s Suite of Plug-and-play Accelerators

We offer a range of development accelerators that enable you to seamlessly build products and applications as per your custom requirements. These accelerators, built over the years are time and field-tested. In fact, it may not be an understatement to say that these accelerators are the single biggest reason why we are able to provide quality engineering R&D services.

Protocol Stacks

The various protocol stacks provided by Utthunga enable robust connectivity solutions between systems and devices in the field layer and enterprise layer.

uOPC Server/Cient

Our OPC UA client and server stacks can be readily used to develop OPC UA based products (native or integrate with other existing applications)

uConnect

This flexible edge node/gateway middleware captures and integrates data from various field assets and delivers it to the cloud efficiently.

uSimulate

It is a framework for developing applications for simulation of communication protocols, field devices/control systems, process flow, and network traffic. This framework expedites the development of simulators with a set of pluggable software modules like protocol handler, simulation engine, device model, etc.

IIoT Accelerator – SE Suite

An accelerator with all the bells and whistles to build a modern IIoT platform for acquiring, storing, visualizing, and analyzing data from heterogeneous systems. With security built ground up, custom applications for various use cases have been built and delivered to customers (OEMs and end industries) worldwide.

uDTM SDK

A mature and robust DTM development SDK to quickly build DTMs even with limited knowledge on the FDT/DTM standard. It makes DTM development and certification easy and considerably fast because of the certifiable DTM components.

DPI (Device Programming Interface) Framework

It is a rapid application development framework that can be used to build simple to complex enterprise applications in quick time. Perfected over the years the DPI framework is the genesis of several products in the market that our OEM customers have released over the last decade. The DPI framework consists of neatly defined technology stacks for various functional roles like data acquisition, visualization, audit, configuration, security, 3rd party integration modules, etc.

Key Partnerships

Standards

Logos Product Engineering Services

Technology

logos product engineering services

Proven Track Record

1. Complete Digitization and Automation of O&G Drilling Operations

  • Approximately 300,000 bbl increase (25% improvement) in oil production
  • 30% reduction in field visits per month
  • 30% reduction in maintenance costs and 15% reduction in unplanned maintenance leading to approximately $200 million in annual savings in operational expenses
  • 30% reduction in machine downtime; 20% improvement in equipment uptime
  • 20-40% increase in the life of machines
  • Increased safety

2. Integration of ISA100 Wireless Communication Standard to Enable Remote Monitoring and Management

  • 40% increase in the number of devices on the network
  • 35% reduction in installation time
  • 25% reduction in downtime due to fewer maintenance requirements
  • 30% reduction in power consumption
  • 100% automated data collection, eliminating manual data collection processes and safety concerns

3. Obsolescence Management of Gas Alarms and Safety Devices

  • 30% reduction in component sourcing time
  • 25% decrease in production delays
  • 15% cost savings
  • 100% environmental compliance

4. Enhanced Performance Monitoring and Predictive Maintenance of Wind Turbines

  • Seamless remote monitoring
  • 30% reduction in maintenance costs due to predictive maintenance & analytics
  • Continuous cloud accessibility; simplified data transmission, aggregation, and analytics leading to improved performance

5. Valve Re-design and Development

  • 40% quicker Time to Market
  • Easy maintenance
  • Seamless control and monitoring capabilities

Why Choose Utthunga as Your Engineering R&D or Industrial Automation Partner?

Technology

Sensor to cloud full-stack IT and OT technology expertise.

Domain

Multi-domain industry expertise — O&G, Discrete Manufacturing, Pharmaceutical, Metal and Minerals, Power, Cement, F&B, Chemical and more.

Product

Deep familiarity with the industrial product landscape of field instruments, controllers, and software.

Bank on Us for Your Industrial Automation and Engineering R&D Needs!