Engineering R&D Services

Design and Develop Bespoke Products that Transcend Expectations with Utthunga’s Engineering R&D Services

Turn concepts/ideas into exceptional products that redefine industries and captivate users using our end-to-end engineering R&D services.

With a passion for problem-solving, we harness cutting-edge technologies and industry best practices to engineer robust, future-proof products that propel your business ahead of the curve. From product ideation and prototyping to full-scale development, quality assurance, optimization, and maintenance, we diligently guide your project through every phase, ensuring seamless integration and flawless result.

Whether you seek to improve existing systems or develop revolutionary breakthroughs, our commitment to excellence ensures that your vision becomes a tangible reality. Embrace the future of industrial automation with us and unlock the door to limitless possibilities.

A Reliable Partner for Your Every Engineering R&D or Industrial Automation Needs

From consultancy and advisory to new product development to product maintenance and lifecycle management, our end-to-end engineering R&D service have you covered.

Digital Engineering

Application Engineering
Platform Engineering
Data Engineering
Process Engineering
Cybersecurity
Cloud Engineering
Infrastructure Services
AI, ML, and Analytics

Hardware & Embedded Engineering

Hardware Development
Verification & Validation
Pre-compliance Testing
Certification Services
VAVE
Sustenance Engineering
Manufacturing Services

Connectivity & Protocols

Driver Development
Stacks & Reference Designs
Integration Services
Verification & Validation
Pre-compliance Testing
Certification Services

Software Engineering Services

Offerings:

Specialization:

Mechanical Engineering Services

Offerings:

Specialization:

Quality Engineering

Application Testing
Device Testing
Protocol Testing
Test Automation
DevOps

Mechanical Engineering

Design Engineering
Reliability Engineering
Rapid Prototyping
Failure Testing
Manufacturing

Sensor to Cloud Expertise

Leverage our industrial automation and engineering expertise to design, develop, optimize, and manage systems/applications across the Production, Sensing and Manipulating, Monitoring and Supervising, Manufacturing Operations Management, Business Planning and Logistics, and Cloud levels.

Sensors and Actuators

Temperature
Pressure
Humidity
Gas
Flow
Level
Leakage
Vibration
Optical
Proximity

Motors
Valves
Pumps
Safety Switches
Positioners
Drives
VFDs
Access Controls

Sensing and Manipulating

PLC, Safety PLC, DCS Controllers, RTUs, MTU, Batch Controllers
I/O Modules, Gateways, Bridge Devices, Device Integrator
Configurator Apps for DCS Systems
DCN Controller

Monitoring and Supervising

SCADA (Types-Monolithic, Distributed, IoT)
HMI
RTV
System Managers
System Asset Viewer
Configurator Apps for SCADA Systems
Monitoring Apps
Plant Monitoring Apps
Condition Monitoring Systems
Alarm Management Systems

Manufacturing Operations Management

Management Execution Systems (MES)
Historian
Advanced Process Control (APC)
Quality Monitoring Systems (QMS)
Plant Monitoring Systems & Applications
Privileged Access Management System (PAMS)
Product Information Management System (PIMS)

Business Planning and Logistics

ERP/CRM/PLM
CMMS (Computerized Maintenance Management System)
EAM (Enterprise Asset Management)

Cloud

Cloud Platform Setup
Cloud Migration & Transformation
Business Intelligence & Data Analytics
MNOC & NMS Services
Cloud Security
Private-cloud, Hybrid-cloud, and Multi-cloud

Industry Focus

Oil & Gas

Drilling Equipment Enhancement
Subsea System Innovation
Remote Monitoring/Asset Management Solutions
Safety Equipment Innovation
Pipeline Integrity Solutions
Environmental Compliance Tools
Wellbore Optimization
LNG and Gas Processing Innovations
Refinery Process Optimization
Offshore Platform Upgrades
Waste Management Systems

Power

Power Plant Design and Engineering
Renewable Energy System Integration
Transmission and Distribution System Optimization
Smart Grid Solutions
Energy Management Solutions
Substation Design and Automation
Power Plant Performance Monitoring
Renovation and Retrofitting
HVDC and FACTS Systems
Cybersecurity Solutions
Distributed Energy Resources (DER) Integration
Cogeneration and Combined Heat & Power (CHP) Systems
Emission Reduction Solutions
Microgrid Solutions

Discrete Manufacturing

Custom Machinery Design
Advanced Robotics Integration
Smart Factory Solutions
Additive Manufacturing Innovation
Product Lifecycle Management (PLM)
Supply Chain Optimization
Quality Control and Inspection Systems
Energy Efficiency Solutions
Digital Twin Implementation
Product Customization Platforms
Human-Machine Interface (HMI) Design
Sustainable Manufacturing Solutions
Lifecycle Assessment and Circular Economy
IoT-enabled Production Lines

Metal and Minerals

Metallurgical Process Optimization
Custom Equipment Design
Mining Equipment Innovation
Materials Selection and Alloy Development
Mineral Processing Solutions
Tailings Management Systems
Environmental Compliance Solutions
Automated Mining Systems
Remote Sensing and Monitoring
Waste-to-Resource Solutions
Resource Estimation and Reserves Management
Supply Chain Optimization

Cement

Process Optimization and Efficiency Enhancement
Kiln and Grinding System Upgrades
Alternative Fuel Integration
Clinker Production Efficiency
Quality Control and Testing Solutions
Emission Reduction Solutions
Material Handling Systems
Automation and Control Systems
Sustainability Initiatives
Plant Safety Enhancements
Process Simulation and Modeling
Recycling and Waste Management

Food and Beverage

Food Processing Equipment Design
Automation and Robotics Integration
New Product Development
Food Safety Systems
Quality Control Solutions
Batch Processing Optimization
Traceability and Recall Systems
Sustainable Packaging
Process Efficiency Enhancement

Chemical

Chemical Process Design and Optimization
Process Safety Analysis
Equipment Design and Customization
Environmental Compliance Solutions
Chemical Process Simulation
Quality Control and Analytics
Batch and Continuous Processing Solutions
Process Automation and Control
Chemical Waste Management
Chemical Product Lifecycle Management
Regulatory Consulting

Pharmaceutical

Process Automation and Optimization
Equipment Design and Validation
Quality Control Solutions
Validation and Compliance Services
Drug Delivery Device Innovation
Pharmaceutical Packaging Solutions
Regulatory Consulting
Formulation Development
Bioprocess Engineering
Data Analytics and AI Applications
Continuous Manufacturing Systems
Pharmaceutical Supply Chain Management

Fertilizer

Process Design and Simulation
Custom Equipment Design
Automation and Control Systems
Quality Control and Testing Solutions
Environmental Compliance Solutions
Traceability and Certification Systems
Energy Efficiency Strategies
Regulatory Compliance and Certification Support
Supply Chain Optimization
Sustainability Consulting

Wastewater

Wastewater Treatment System Design
Advanced Treatment Technologies
Biological Treatment Solutions
Water Reuse and Recycling Systems
Sludge Management Solutions
Odor Control and Air Emissions Mitigation
Instrumentation and Control Systems
Stormwater Management Solutions
Water Quality Monitoring
Decentralized Wastewater Treatment
Zero Liquid Discharge (ZLD) Systems
Green Infrastructure Design
Resilience Planning
Regulatory Compliance Consulting
Energy Recovery Solutions

Speed Up Industrial Automation Using Utthunga’s Suite of Plug-and-play Accelerators

We offer a range of development accelerators that enable you to seamlessly build products and applications as per your custom requirements. These accelerators, built over the years are time and field-tested. In fact, it may not be an understatement to say that these accelerators are the single biggest reason why we are able to provide quality engineering R&D services.

Protocol Stacks

The various protocol stacks provided by Utthunga enable robust connectivity solutions between systems and devices in the field layer and enterprise layer.

uOPC Server/Cient

Our OPC UA client and server stacks can be readily used to develop OPC UA based products (native or integrate with other existing applications)

uConnect

This flexible edge node/gateway middleware captures and integrates data from various field assets and delivers it to the cloud efficiently.

uSimulate

It is a framework for developing applications for simulation of communication protocols, field devices/control systems, process flow, and network traffic. This framework expedites the development of simulators with a set of pluggable software modules like protocol handler, simulation engine, device model, etc.

IIoT Accelerator – SE Suite

An accelerator with all the bells and whistles to build a modern IIoT platform for acquiring, storing, visualizing, and analyzing data from heterogeneous systems. With security built ground up, custom applications for various use cases have been built and delivered to customers (OEMs and end industries) worldwide.

uDTM SDK

A mature and robust DTM development SDK to quickly build DTMs even with limited knowledge on the FDT/DTM standard. It makes DTM development and certification easy and considerably fast because of the certifiable DTM components.

DPI (Device Programming Interface) Framework

It is a rapid application development framework that can be used to build simple to complex enterprise applications in quick time. Perfected over the years the DPI framework is the genesis of several products in the market that our OEM customers have released over the last decade. The DPI framework consists of neatly defined technology stacks for various functional roles like data acquisition, visualization, audit, configuration, security, 3rd party integration modules, etc.

Key Partnerships

Standards

Technology

Proven Track Record

1. Complete Digitization and Automation of O&G Drilling Operations

Approximately 300,000 bbl increase (25% improvement) in oil production
30% reduction in field visits per month
30% reduction in maintenance costs and 15% reduction in unplanned maintenance leading to approximately $200 million in annual savings in operational expenses
30% reduction in machine downtime; 20% improvement in equipment uptime
20-40% increase in the life of machines
Increased safety

2. Integration of ISA100 Wireless Communication Standard to Enable Remote Monitoring and Management

40% increase in the number of devices on the network
35% reduction in installation time
25% reduction in downtime due to fewer maintenance requirements
30% reduction in power consumption
100% automated data collection, eliminating manual data collection processes and safety concerns

3. Obsolescence Management of Gas Alarms and Safety Devices

30% reduction in component sourcing time
25% decrease in production delays
15% cost savings
100% environmental compliance

4. Enhanced Performance Monitoring and Predictive Maintenance of Wind Turbines

Seamless remote monitoring
30% reduction in maintenance costs due to predictive maintenance & analytics
Continuous cloud accessibility; simplified data transmission, aggregation, and analytics leading to improved performance